Heavy-Gauge Thermoforming Services

Heavy-Gauge Thermoformers by Design


Heavy-Gauge Thermoforming Specialists

For low-volume projects that require exceptional durability, you need a heavy-gauge thermoforming expert that can take on the challenge. At Custom Plastic Forming, our team specializes in delivering the turnkey heavy-gauge plastic forming solutions that industry professionals need to realize their unique vision. We are proud to not only be home to the most skilled plastic forming engineers, but to also lay claim to some of the largest heavy-gauge thermoforming machinery on the East Coast.

No matter what your plastic thermoforming needs may be, our highly-skilled engineers offer the solutions necessary to get the job done right. Connect with our team to receive a prompt, personalized thermoforming quote for your project today!

When To Choose Heavy-Gauge Thermoforming

While many custom plastic forming companies offer either heavy- or thin-gauge thermoforming solutions, Custom Plastic Forming is proud to be one of the only facilities that specializes in both. The decision to choose heavy-gauge rather than thin-gauge thermoforming services largely depends on your project specifications:

Heavy-Gauge Thermoforming

  • Ideal for larger designs and smaller volume projects
  • Sheet-fed, hand-loaded rotary production
  • Thicker materials

Thin-Gauge Thermoforming

  • Ideal for smaller designs and higher volume projects
  • Roll-fed, continuous production
  • Thinner materials

Our Heavy-Gauge Thermoforming Services & Materials

Home to one of the largest heavy-gauge pressure-forming machines on the East Coast, our three-station rotary machine is capable of handling a sheet size up to 9’ x 11’ and 0.50” thick with a max draw of 60” to create all your heavy-duty plastic components. We utilize a broad range of plastic materials to complete your heavy-gauge plastic forming projects, including:

If you’re unsure about whether or not heavy-gauge thermoforming is right for your project, don’t hesitate to reach out to the engineering professionals at Custom Plastic Forming. Contact our team to receive a custom thermoforming quote for your company today!

Our Heavy-Gauge Thermoforming Process

Whether you have an existing design or just an idea, our engineers will help bring your project to fruition using our turnkey manufacturing solutions. Our heavy-gauge thermoformers never shy away from a challenge, boasting hundreds of years of cumulative industry experience. Through our proven, personalized approach, we are able to take on even the most difficult projects with exceptional success.

From concept and design to production and fulfillment, our team will deliver the end-to-end solutions you need to ensure a streamlined, simplified experience for all your heavy-gauge thermoforming projects. Whether you’re seeking to create electronic equipment enclosures, automotive parts, or medical devices, we are confident in our team’s ability to realize your unique vision. We also offer plenty of value-added services and in-house capabilities, allowing us to be your plastic forming partner from concept all the way through to fulfillment.


Why Choose Custom Plastic Forming?

For more than 24 years, Custom Plastic Forming has dedicated itself to being the best thermoforming solutions provider in the United States. We take pride in offering specialized services that allow for a controlled workflow to help streamline any project. Our clients know that when they select our team as their plastic forming partner, they’re choosing:

State-of-the-Art Equipment: Home to the largest heavy-gauge thermoforming equipment and most advanced CNC routing and 3D printing machinery, we are equipped to handle virtually any plastic forming request.
Expansive Facilities: Featuring more than 217,000 sq. ft. of space, we are confident in our ability to satisfy all your plastic forming needs from initial concept through to fulfillment and managed inventory.
Expert Engineers: Our plastic forming engineers boast hundreds of years of cumulative industry experience, making us uniquely capable of shaping your vision into reality.
High Quality: Adhering to the ISO 9001 quality management standards and in compliance with AS 9100 guidelines, we deliver a superior production experience every time.
Don’t settle for anything less than the best when it comes to your heavy-gauge thermoforming needs: Request a personalized thermoforming quote from our plastic forming professionals today!

Request A Quote!

No matter the size, scope, or complexity of your plastic forming request, Custom Plastic Forming is the team you need to get the job done right. Receive a fast, free quote from our team by contacting Custom Plastic Forming online today!


Contact Details


1735 Heilig Road, Salisbury, NC 28146