Custom Plastic Forming
Where Your Vision Takes Shape
lauren martin custom plastic forming employee

Thermoformers By Choice. Specialists By Design

Your Partners in Custom Plastic Forming

Every worthwhile undertaking starts with a unique vision, but the journey to make that vision a reality is often filled with challenges and unforeseen obstacles. At Custom Plastic Forming, we are dedicated to offering the creative solutions and experience that industry professionals need to successfully realize their plastic forming vision. We specialize in both heavy- and thin-gauge thermoforming, offering turnkey plastic forming solutions through our full suite of in-house capabilities and value-added services.
If you’re seeking a custom plastic manufacturer to make your design dreams a reality, trust Custom Plastic Forming for the job. Contact us to receive a prompt, personalized thermoforming quote today!

Primary Services

Custom Thermoforming Services

While other custom plastic manufacturers specialize in either thin-gauge or heavy-gauge thermoforming, Custom Plastic Forming is proud to offer state-of-the-art solutions through both of these methods.

Thin-Gauge Thermoforming Services

Our in-line, thin-gauge thermoforming equipment is capable of manufacturing plastic parts from 0.010” – 0.09” thick. Depending on your precise design specifications, our team may recommend one of the following materials for your thin-gauge thermoforming project:
  • Kydex
  • PETG
  • HIPS
  • PVC
  • PP
  • ABS

Whether you’re looking to create medical packaging, assembly trays, or parts for an existing product, our thin-gauge thermoforming engineers can help.

Thermoforming Services

Featuring one of the largest heavy-gauge thermoforming machines on the East Coast, our three-station pressure form rotary machine is capable of handling sheet sizes up to 9’ x 11’, and 0.500” thick with a max draw of 60”. We proudly offer the following plastic materials to help you get started with your heavy-gauge thermoforming project:

  • TPO
  • PETG
  • HIPS
  • PP
  • ABS
  • PC
  • PVC
  • Kydex
  • Acrylics
  • Acrylic-Capped ABS

Perfect for automotive dunnage, fitness equipment, and even aerospace applications, our heavy-gauge thermoforming machinery is capable of producing highly durable plastic parts for virtually any industry.

Find out whether our thin- or heavy-gauge thermoforming services are right for your specific project: Speak to our plastic forming engineers by submitting a custom quote request today!

Secondary Services

Value-Added Plastic Packaging Solutions

While our core competency is plastic sheet thermoforming, we are proud to offer a broad range of value-added plastic packaging solutions for all of our valued clients. Through our turnkey plastic packaging service offerings, we are able to help industry professionals save time and money while improving production efficiencies.


Logistics & Shipping

We offer logistics and shipping services, ensuring your shipments are completed quickly and efficiently so you have minimal disruption to your supply chain.



Our team is dedicated to helping meet our clients’ plastic forming needs while making the least impact to the surrounding environment. That’s why we proudly recycle 98% of all raw materials able to be recycled through our sustainability commitment.


Managed Inventory

Through our managed inventory program, we help simplify and streamline supply logistics, offering custom stock-and-release options for added convenience and peace of mind.

Our broad range of value-added solutions allow for a controlled workflow to help streamline any project. Connect with our team to receive a prompt, personalized quote from our plastic forming professionals!

Our Materials

In-House Custom Plastic Forming Capabilities

From design and engineering to fabrication and assembly, Custom Plastic Forming is the expert partner you need in your corner. Our in-house plastic forming capabilities are second-to-none, featuring turnkey solutions at our industry-leading, 217,000 sq. ft. facility.

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Design & Engineering

Whether you require reverse engineering or 3D printing, our custom plastic design and engineering specialists will help your project take shape right before your eyes.

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3D Printing Prototyping

Our 3D printing prototyping capabilities can create the proof-of-concept solutions you need to take your unique idea through to production, often saving cost and valuable time.

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Quality Management

Custom Plastic Forming is proud to follow ISO 9001 standards; we are also in compliance with AS 9100 guidelines.

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Fabrication & Assembly

From acrylic heat bending to ultrasonic inserts and assembly, we are uniquely capable of handling all your fabrication and assembly requests.

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Through our in-house tool-making capabilities, our clients save time and money on their custom plastic manufacturing needs.

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CNC Routing

Our state-of-the-art CNC routing machinery ensures an accurate, repeatable, trimmed part for each of our thermoformed products.

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Securely store your custom plastic components on-site in our warehouse, then ship them out as-needed to their final destination with help from our team.

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Our team has the wealth of experience you need to navigate your plastic manufacturing needs across several project touchpoints. Discover how our in-house capabilities can help your business succeed by requesting a quote today!

Industries and Experience

What to Expect from Custom Plastic Forming

For more than 24 years, Custom Plastic Forming has provided the industry-leading plastic forming solutions that industry professionals all over the United States trust. Customers know when they choose our team, they can count on:

  • ZExpert plastic forming engineers with hundreds of years of combined industry experience
  • ZISO 9001 quality management standards and AS 9100 compliance
  • ZSome of the largest heavy-gauge thermoforming equipment on the East Coast
  • ZPersonalized, expert solutions tailored to their unique needs
Get started with your plastic manufacturing project today by contacting Custom Plastic Forming for a thermoforming quote!
sao stationary shop iconCommercial

fighter jet iconAerospace

briefcase medical iconMedical/Healthcare

car iconAutomotive

bicycle iconConsumer Retail

sao motherboard iconElectronics

Request A Quote!

No matter the size, scope, or complexity of your plastic forming request, Custom Plastic Forming is the team you need to get the job done right. Receive a fast, free quote from our team by contacting Custom Plastic Forming online today!


Contact Details


1735 Heilig Road, Salisbury, NC 28146