Custom Thermoforming Services

Thermoformers by Choice, Specialists by Design

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plastic thermoforming company in north carolina

Our Plastic Thermoforming Services

Partnering with experts who offer creative solutions and years of industry expertise can directly impact the successful realization of any vision. Whether you’re seeking high-production, high-speed packaging solutions or require heavy-duty, specialized plastic parts, Custom Plastic Forming is the plastic thermoforming partner you need. For more than 24 years, Custom Plastic Forming has provided the high-quality heavy- and thin-gauge thermoforming services that professionals across a broad range of industries need to keep their operations going strong.

Discover how Custom Plastic Forming can help bring your design plans to life by contacting us for a plastic thermoforming quote today!

Thermoforming VS. Injection Molding

When it comes time to bring your creative ideas to life, you’ll need a proven process to get the job done right. For your custom plastic manufacturing projects, there’s no better solution than the custom thermoforming services our North Carolina team provides:

Thermoforming

Cost-effective tooling solutions
High-volume, large product creation
Injection molded detail without the expense

Injection Molding

3 – 10x more expensive tooling
Size limitations not ideal for large products
Highly detailed yet costly final products
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Our Plastic Thermoforming Services

At Custom Plastic Forming, our facility utilizes equipment ranging from small single stations to mid- to large-scale, three-station rotaries. Our largest 9’ x 11’ three-station pressure former boasts a 60” draw depth capability, perfect for high-volume product creation. We are one of the only thermoformers in the industry that specializes in both thin- and heavy-gauge thermoforming, capable of handling virtually all of your plastic forming needs.

Thin-Gauge Thermoforming

Our in-line, thin-gauge thermoforming is capable of creating materials from 0.010” – 0.09” thick. Perfect for high-production thermoforming projects, our thin-gauge plastic forming solutions can be crafted from the following materials:

EPETG
EHIPS
EPP
EPET
ERPET
EHDPE, HMWPE
EPVC
EABS
EKYDEX

From disposable medical packaging to assembly line trays, there’s no thin-gauge thermoforming project too complex for our team to handle. Learn more about our thin-gauge thermoforming capabilities or request a personalized quote from our team today.

Heavy-Gauge Thermoforming

Home to one of the largest heavy-gauge thermoforming machines on this side of the Mississippi, our three-station pressure form rotary machine is capable of handling sheet sizes up to 9’ x 11’ and 0.500” thick with a max draw of 60” to create all your heavy-duty plastic components. Select from our broad range of available plastic materials to complete your heavy-gauge thermoforming project:

EPETG
EHIPS
EPP
EACRYLICS
ETPO
EPVC
EABS
EACRYLIC-CAPPED ABS
EPC
EKYDEX
EHDPE, HMWPE

From automotive dunnage and medical packaging to fitness equipment and aerospace applications, our heavy-gauge thermoforming capabilities know no bounds. Discover more about our heavy-gauge thermoforming process or request a prompt, personalized quote today!

Pressure Forming

In addition to our thin- and heavy-gauge thermoforming capabilities, our team produces some of the most detailed plastic products using our unparalleled pressure forming equipment. By adding air pressure to the outside surface of the pliable plastic, in addition to the vacuum applied during forming, the result is a crisper, more defined final product. This is an excellent way to achieve an injection-molded aesthetic without the associated tooling costs or size limitations. Learn more about our pressure forming capabilities and submit your custom quote request today.

workers at plastic thermoforming company

Why Custom Plastic Forming’s Thermoforming Services?

With more than 50 years’ engineering experience among our team of top-quality thermoforming professionals, Custom Plastic Forming offers the finest custom plastic manufacturing services in the United States. Industry professionals know when they choose our team, they’re choosing:
State-of-the-Art Solutions: Featuring the most advanced heavy-gauge thermoforming, CNC routing, and 3D printing capabilities, our plastic forming capabilities are second-to-none.
Expansive Facilities: Boasting 217,000 sq. ft. of facility space, we are confident in our team’s ability to meet all your plastic forming needs from concept and design to fulfillment and managed inventory.
Expert Engineers: With more than 50 years of combined plastic engineering experience, our plastic forming professionals offer the expert guidance you need to realize your unique vision.
High Quality: Adhering to the ISO 9001 quality management standards and in compliance with AS 9100 guidelines, we deliver a superior production experience every time.
What are you waiting for? Request your thermoforming quote from our team to begin your project today.
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Request A Quote!

No matter the size, scope, or complexity of your plastic forming request, Custom Plastic Forming is the team you need to get the job done right. Receive a fast, free quote from our team by contacting Custom Plastic Forming online today!

Contact Details

Address:

1735 Heilig Road, Salisbury, NC 28146